What Happens to Your Mattress When it’s Recycled

A guide to the manual mattress recycling process and its environmental and social benefits

If you’re considering recycling your old mattress, you might be curious: What happens to a mattress when it’s recycled?

At Soft Landing, we specialise in manual mattress recycling with a hands-on approach that maximises resource recovery. By choosing to recycle with us, you’re not only helping to keep valuable materials like foam, steel, timber, and textiles out of landfill – you’re also supporting a sustainable mattress disposal process that transforms these materials into new, useful products. This reduces environmental impact, conserves resources, and gives your old mattress a second life.

Here’s a closer look at what goes into a mattress, how we recycle mattresses at Soft Landing, and the journey of mattress foam as it’s carefully recovered and recycled into carpet underlay.

What Happens to A Mattress When It’s Recycled – Soft Landing Mattress Recycling

What Materials Are Inside a Mattress?

A mattress typically contains several components that contribute to comfort and support:

Foam: Found in the cushioning layers, providing comfort. Types of foam include polyurethane (PU) foam, latex foam (natural or synthetic), and, in some cases, memory foam.

Steel Springs: Present in innerspring mattresses, these coils offer structure and resilience.

Textiles (Fabric & Wool): Textiles, including fabric and wool, add a soft, durable outer layer and can also be used as stuffing within the mattress. These materials enhance comfort, insulation and longevity.

Timber: Often used in the bed base, providing a strong foundation.

These materials are durable, providing years of comfort and support. However, when it’s time to dispose of your old mattress, these same materials can take decades to break down in landfill.

How Are Mattresses Recycled?

At Soft Landing, we use a careful, manual recycling process that maximises resource recovery. By dismantling each mattress by hand, we can recover valuable materials like foam, steel, textiles, and timber – keeping them out of landfill and giving them a new purpose.

Here’s a step-by-step look at how we recycle mattresses:

Collection

We collect mattresses from households, councils, retailers, hotels and other businesses and organisations across Australia. Our mattress collection service provides a convenient, responsible disposal option for individuals and organisations.

Manual Deconstruction

Our team carefully dismantles each mattress by hand. This process allows us to separate each material type effectively, which is more challenging through mechanical methods. Our team removes the fabric cover, extracts the steel springs, and separates the foam and timber.

Material Sorting

Once the materials are separated, they are sorted by type (e.g. steel, foam, timber, and textiles). This targeted sorting allows us to maximise the recycling of materials.

Recycling and Reuse

After sorting, the materials are sent to different partners for recycling or reuse. For example, foam may be sent to carpet manufacturers for underlay, while steel springs enter the scrap steel market, keeping these resources in circulation and out of landfill.

What Happens to A Mattress When It’s Recycled – Soft Landing Mattress Recycling
What Happens to A Mattress When It’s Recycled – Soft Landing Mattress Recycling
What Happens to A Mattress When It’s Recycled – Soft Landing Mattress Recycling

The Benefits of Manual Mattress Recycling

Our manual mattress recycling process has significant advantages over mechanical methods, both for the environment and the community. By dismantling each mattress by hand, we maximise material recovery, support local job creation and ensure sustainable recycling practices.

Maximises Material Recovery: Unlike mechanical shredding, which combines materials and lowers their quality, manual dismantling allows us to precisely separate components like steel springs and Polyurethane (PU) foam. This ensures that these materials are recovered in high quality and can be effectively recycled.

Supports Local People and Jobs: As a certified not-for-profit social enterprise and registered charity, our manual recycling process creates employment and training opportunities for individuals experiencing barriers to work. Our hands-on approach supports local communities and creates meaningful work opportunities.

Better for the Environment: In Australia, around 15,000 tonnes of residual mattress waste still ends up in landfill each year; manual recycling minimises this residual waste, keeping more materials out of landfill by preserving each component’s quality for recycling and reuse.

Are Mattress Materials Recyclable?

Yes, many components within a mattress are recyclable and can be reused or repurposed. Here’s a closer look at what can happen to some common mattress materials:

Steel Springs

Steel springs enter the scrap steel market and can be used in the manufacturing of new steel products, saving up to 75% of the energy that would be needed to make steel from virgin materials.

Timber

Timber can be diverted from landfill in several ways, including reuse in new bed bases, recycling into mulch or engineered timber, or conversion to energy in waste-to-energy facilities.

Foam

Foam can be recycled and used in applications such as carpet underlay, giving it a new life in homes and businesses.

Textiles (Fabric & Wool)

Textiles, including fabric and wool, currently have limited recycling markets but may be converted into energy through waste-to-energy processes.

What Happens to A Mattress When It’s Recycled – Soft Landing Mattress Recycling
What Happens to A Mattress When It’s Recycled – Soft Landing Mattress Recycling
What Happens to A Mattress When It’s Recycled – Soft Landing Mattress Recycling

What Happens to a Mattress When It’s Recycled? The Journey of Mattress Foam

To illustrate our recycling process, let’s follow the Journey of Mattress Foam, from use in Australian homes to the hands of our Soft Landing team members and beyond:

Mattress is Manufactured

Your mattress is manufactured with foam to provide comfort, durability, and support. Different types of foam, such as polyurethane (PU) or latex, are chosen based on the desired qualities.

Did you know? The recycling market for memory foam is currently limited, meaning it often can’t be readily recycled. We recommend choosing a mattress made with PU or latex foam for easier recycling and resource recovery.

Use of Mattress

The foam in your mattress supports restful sleep for many years – typically 7-10 years – until it’s time to replace it with a new one.

Mattress Disposal with Soft Landing

When it’s time to dispose of your mattress, Soft Landing makes it easy. Consumers, councils, retailers, and other businesses and organisations around Australia can book a mattress collection with us online. We pick up the mattress, ready for responsible recycling, ensuring that valuable materials like foam are recovered and repurposed.

Manual Deconstruction

At our facilities in NSW, ACT, WA and VIC, we manually dismantle each mattress by hand. This careful process allows us to recover foam and other reusable materials like steel and timber, maximising the recycling potential of each component.

Foam Compression

Recovered foam is compressed into tightly packed bales. This makes it easier to store and transport for further processing.

Shipment to Carpet Manufacturers

The foam bales are then shipped to our recycling partners, including carpet manufacturers. At these facilities, the foam is cleaned, processed, and prepared for its new life.

Processing into Foam Chips

Manufacturers break down the foam into foam chips, which are then steamed, glued, and formed into large blocks, preparing them for further use.

Production of Carpet Underlay

The foam blocks are sliced into thin layers to create carpet underlay, a cushioned layer that goes under carpets to extend their lifespan and provide comfort.

Installation and Further Recycling

Once the underlay is installed, it can provide years of use in homes and businesses. When it eventually reaches the end of its life, it can be recycled again, further extending the lifecycle of the foam and keeping valuable materials out of landfill.

Why Recycle Your Mattress?

Top benefits of mattress recycling:

Reduce Environmental Impact: 1.8 million mattresses are disposed of each year in Australia and around 740,000 end up in landfill. Here, they can take up to 120 years to decompose, taking up enormous amounts of limited space and contributing to environmental pollution. Recycling prevents these bulky items from going to landfill.

Conserve Resources: By recycling your mattress, you’re saving valuable materials like foam, steel and timber from landfill and keeping them in circulation – reducing the need for new resources and saving energy.

Create a Positive Social Impact: Recycling your mattress with Soft Landing not only benefits the environment but also creates jobs for individuals facing barriers to employment, helping us build stronger, more inclusive communities.

What Happens to A Mattress When It’s Recycled – Soft Landing Mattress Recycling
What Happens to A Mattress When It’s Recycled – Soft Landing Mattress Recycling

Common Questions about Mattress Recycling

Most mattresses, including those made with PU foam, latex foam, and standard innerspring coils, can be readily recycled. However, certain materials are more difficult to recycle. Memory foam often lacks a viable recycling market in Australia, and pocket springs reduce the efficiency of steel recovery.  

Soft Landing tip: To maximise recyclability, consider choosing a mattress made from PU or latex foam and standard innerspring coils. 

The time it takes to recycle a mattress varies depending on the type of mattress and materials used. Our Soft Landing team use a manual deconstruction process to carefully separate and recover materials, maximising recyclability. This approach allows us to efficiently recycle all of the mattresses we receive while achieving high recovery rates. 

Our manual deconstruction process allows us to maximise recovery of materials, and we work with numerous recycling partners to ensure these materials are reused, repurposed or recycled.  

While some residual materials may not yet have a recycling market, they can be diverted from landfill via the Waste to Energy process – where non-recyclable waste is converted into usable energy like electricity or heat. As this capability becomes available, we will use it to reduce landfill waste while continuing to explore higher-value recovery methods.  

Help Us Keep Mattresses Out of Landfill

Choosing Soft Landing to recycle your mattress means supporting a certified not-for-profit social enterprise and registered charity that prioritises resource recovery, creates local jobs, and makes mattress recycling simple and accessible for all Australians.

Book a Collection

Make a positive impact by booking a mattress collection with Soft Landing. Our service makes it easy to dispose of your mattress responsibly, knowing that it will be deconstructed and recycled with care by real, passionate people.

Book a collection today >

Partner with us

Are you a progressive council, mattress retailer, or other organisation interested in meeting Australia’s demand for responsible mattress recycling services? Get in touch with us today to find out how we can partner to recycle mattresses.

Contact us about mattress recycling partnerships >

Together, we can turn every old mattress into an opportunity to care for people and planet.

For every 23 mattresses that we collect and recycle each day, we create a job for someone who really needs one.